Custom Battery Pack Design & Manufacturing

We Are Experts in Custom Battery Pack Design & Manufacturing

Tenergy specializes in the design and manufacture of high-quality custom NiMH, Li-ion, Li-Polymer (LiPo), and LiFePO₄ battery packs for commercial, industrial, medical, robotics, security, telecommunications, and consumer applications.

Whether you need a battery pack for a new product or are looking to improve an existing design, our experienced engineering team can help develop a reliable, cost-effective solution tailored to your application.

Ready to discuss your project?

Email sales@tenergy.com with your battery pack specifications, application details, estimated annual quantity, dimensional requirements, connector preferences, and any other project information. Our product engineering team will review your project, recommend the optimal battery solution, and provide a competitive quotation.

Custom Battery Pack Design Services

Every application has unique power requirements. We work closely with our customers to design battery packs that meet their electrical, mechanical, and environmental specifications.

Our custom battery pack capabilities include:

• Custom voltage and capacity configurations

• Series and parallel cell configurations

• Battery packs designed to meet specific size and form factor requirements

• Custom wire harnesses, connectors, and cable assemblies

• Protection circuits (PCM/BMS) for lithium battery packs

• Temperature sensors and thermal protection

• Fuse and safety protection options

• Custom housings, shrink wrap, and enclosure solutions

• Prototype development through volume production

• OEM and private-label manufacturing

Whether your design requires a compact battery pack, high-capacity energy storage, or a uniquely configured assembly, Tenergy can develop a solution that meets your exact requirements. Our engineering team can also help select the most suitable battery chemistry based on your product's performance, runtime, cycle life, safety, and cost objectives.

Battery Chemistries

We design and manufacture custom battery packs using a variety of rechargeable battery technologies, including:

• Nickel Metal Hydride (NiMH)

• Lithium-Ion (Li-ion)

• Lithium Polymer (LiPo)

• Lithium Iron Phosphate (LiFePO₄)

Our engineers will recommend the most appropriate chemistry based on your application's power requirements, operating environment, expected service life, and budget.

Industries We Serve

Tenergy custom battery packs are used in a wide range of applications, including:

• Medical devices

• Robotics and automation

• Industrial equipment

• Security and surveillance systems

• Telecommunications

• IoT and wireless devices

• Consumer electronics

• Test and measurement equipment

• Portable electronic devices

• OEM products

Contact Our Product Engineering Team

Ready to get started?

Email sales@tenergy.com with your battery pack specifications, application details, estimated annual quantity, dimensional requirements, connector preferences, and any other project information.

Our team will work closely with you to develop a reliable custom battery solution and provide a prompt, competitive quotation.